| 1 |
MELTING FURNACE |
Induction Furnaces |
Electrotherm Make 250 KW Medium Freq. |
| Crucible |
Eletrotherm Make 500 Kg. - 2 Nos. |
| Cupola Furnes |
36 Dia. Divided Blast - 5 Nos.
0142 Dia. Divided Blast - 1 Nos. |
| 2 |
MATERIAL TESTING |
Wet Lab |
To measure necessary elements for Grey & Alloy CI |
| Ferro Lab |
Suyash Make Ferro lab, |
| 3 Analytical channels |
| Harness and Tensile strength measuring facility, Immersion type pyrometer for Temp. Measurement |
| Harness Tester |
Fine Testing Machines Make, Model TKB-3000, Poldy Hardness Tester |
| Micro Structure Analysis |
Microscope with CCD camera, supported with image analysis software |
| 3 |
PATTERN MAKING |
Facility |
In-house facility for pattern mounting on Match Plate, Pattern dimensional inspection and Pattern Shop equipped with surface table. Vernier Height Gauge, Angle Plate and all other necessary instruments and tools are aavailable. We have tied up with few professional pattern shops in the vicinity for development of new patterns. |
| 4 |
FULLY EQUIPED SAND TESTING LAB WITH EQUIPMENTS LIKE |
Sand Siever. |
Mechanised with vibratory mounting supported with electronic weighing scale |
| Moisture Tester |
Kelsons Make Rapid along with balancing weigh and measuring aids |
| Universal Testing M/c. |
Kelsons make UTM for checking GCS and GTS of prepared sand |
| Permiability Tester |
Kelsons make permeability meter along with sand rammer for making specimen and various orifice |
| Mould Hard. Tester |
Kelsons make Spring loaded, can check mould hardness Up to 100 |
| Core Hard. Tester |
Kelsons make Spring loaded, can check Core hardness Up to |
| Hot Plate |
Sedco Brand with Individual Temp. Control, size 508 X 305mm |
| Hot Air Oven |
Kelson Repid Drier |
| 5 |
FULLY MECHANIZED AUTOMATIC SAND PLANT WITH SAND COOLING SYSTEM FOR PREPARATION OF MOULDING SAND. |
Knock Out |
Vibratory Knock Out 1000 kg. Capacity |
| Conveyor 1 |
Knock Out conveyor 600mm wide hear resistive Speed 10m /Min |
| Bucket Elevator |
Handling cap. 5 tons of sand per hour, ht. 9mtrs. |
| Sand Cooler |
Capacity 5 tons per Hr., @temp. 20 above from ambient temp. |
| Storage Hopper |
Storage Hopper Capacity 50 tones |
| Feeder Belt |
600mm wide, Speed 20mts. Per Min. |
| Sand Mixer |
Fully automatic Intensive Mixer 500Kg. Capacity, Cycle time 3 Min.- 2 Nos. |
| Control Panel |
Fully equipped control panel having control over time limits and sensors |
| 6 |
CORE MAKING |
Core Processes |
Manual Core making we have Co2. & No Back, Shell etc processes to make cores in house. |
| Sand Mixers |
Capacity 300 Kg. Cycle time 3 Min. 2 Nos. |
| Core Plates |
Cast Iron Plates 760 X 410 – 120 |
| Sell Core Shooter |
Susa Make - 3 Nos. |
| Fixtuers |
Core Rubbing and Pasting Fixtures as Required from Component to component |
| 7 |
MOULDING DEPARTMENT |
Moulding M/C |
Simultaneous Jolt Squeeze Moulding Machine equivalent to Model ARP 450 – 2 Nos. |
| Maximum Size |
1250mm x 650mm x 350mm |
| Capacity |
30 Moulds Per Hr. |
| Moulding Boxes |
We Equipped with Cast iron Moulding boxes with SS Guide Bushes, Various inner Sizes as requirments. |
| 8 |
FETTLING & GRINDING |
Pedestal Grinders |
3 H.P. , 2800 RPM, with flexible shafts of various length 6 nos. |
| Fettling Tools |
Chiesels of various shapes and sizes as required by the geometry of the component |
| Hand Grinders |
Wolf make hand grinders 1H.P. 3200RPM can be utilized for grinding corners 8 Nos. |
| 9 |
SHOT BLASTING |
M/C Type |
T type hanger Shot Blasting Machine, Tumb Blast Shot Machine to clean our casting in fast & better way. |
| Max. Weight |
500 Kg. Single Piece |
| Impeller |
2 nos. impellers, 2800 RPM, blasting angle 45’, with 4 blade and direction controller |
| Prod. Rate |
4 to 5 Tons per Hour |
